滾壓復(fù)合機(jī)是一種用于材料加工的設(shè)備,主要用于將不同材料通過滾壓的方式緊密結(jié)合在一起。以下是滾壓復(fù)合機(jī)的一些關(guān)鍵特點(diǎn)和應(yīng)用:
Rolling composite machine is a device used for material processing, mainly used to tightly bond different materials together by rolling. The following are some key features and applications of the rolling composite machine:
工作原理:滾壓復(fù)合機(jī)通過滾壓裝置將需要復(fù)合的材料擠壓到一起。它利用金屬在常溫狀態(tài)下的冷塑性特點(diǎn),通過滾壓刀具對工件表面施加一定壓力,使工件表層金屬產(chǎn)生塑性流動(dòng),從而降低表面粗糙度,改善工件表面的耐磨性、耐蝕性和配合性。
Working principle: The rolling composite machine squeezes the materials that need to be composite together through a rolling device. It utilizes the cold plasticity characteristics of metals at room temperature by applying a certain pressure to the surface of the workpiece through rolling tools, causing plastic flow of the metal on the surface of the workpiece, thereby reducing surface roughness, improving the wear resistance, corrosion resistance, and fit of the workpiece surface.
應(yīng)用領(lǐng)域:滾壓復(fù)合機(jī)廣泛應(yīng)用于家紡、服裝、家具、汽車內(nèi)飾及相關(guān)產(chǎn)業(yè)中,主要用于布料、皮革、膜、紙、海綿等材料的二層或多層貼合生產(chǎn)工藝。具體包括有膠復(fù)合和無膠復(fù)合,如水膠、PU油膠、熱熔膠等。
Application areas: Roll laminating machines are widely used in home textiles, clothing, furniture, automotive interiors, and related industries, mainly for the production process of two-layer or multi-layer bonding of materials such as fabrics, leather, films, paper, sponges, etc. Specifically, it includes adhesive composite and non adhesive composite, such as water-based adhesive, PU oil adhesive, hot melt adhesive, etc.
技術(shù)特點(diǎn):
Technical features:
采用三組硬質(zhì)滾壓輪,將開完齒并穿好隔熱條或塑料異型材的鋁型材壓合牢固,實(shí)現(xiàn)鋁型材和隔熱條的緊密結(jié)合。
Using three sets of hard rolling wheels, the aluminum profiles with opened teeth and insulation strips or plastic profiles are firmly pressed together to achieve a tight bond between the aluminum profiles and insulation strips.
一些滾壓復(fù)合機(jī)采用“兩軸數(shù)控系統(tǒng)”,滾壓刀盤升降軸實(shí)現(xiàn)數(shù)控調(diào)整,上尼龍輪實(shí)現(xiàn)數(shù)控調(diào)整,提高自動(dòng)化程度。
Some rolling compound machines adopt a "two axis CNC system", where the lifting shaft of the rolling cutter head is adjusted by CNC, and the upper nylon wheel is adjusted by CNC to improve the degree of automation.
配備LCD液晶觸摸操作顯示屏,可實(shí)現(xiàn)加工數(shù)據(jù)的存儲(chǔ)、調(diào)用,實(shí)現(xiàn)更換各種型材的完全自動(dòng)化。
Equipped with an LCD touch operation display screen, it can store and call processing data, and achieve complete automation in replacing various profiles.
全時(shí)六驅(qū),六套動(dòng)力系統(tǒng),傳動(dòng)軸傳動(dòng),變頻器無級調(diào)速。
Full time six wheel drive, six power systems, transmission shaft drive, variable frequency drive with stepless speed regulation.
性能優(yōu)勢:
Performance advantages:
滾壓復(fù)合機(jī)能夠提高材料的表面抗腐蝕能力,并延緩疲勞裂紋的產(chǎn)生或擴(kuò)大,提高油缸桿疲勞強(qiáng)度。
Rolling composite machine can improve the surface corrosion resistance of materials, delay the generation or expansion of fatigue cracks, and enhance the fatigue strength of oil cylinder rods.
滾壓后,表面粗糙度值減小,提高配合性質(zhì),降低光桿活塞運(yùn)動(dòng)時(shí)對密封圈或密封件的摩擦損傷,提高部件的整體使用壽命。
After rolling, the surface roughness value decreases, improving the fitting properties, reducing the friction damage to the sealing ring or seal during the movement of the rod piston, and improving the overall service life of the component.
滾壓工藝較磨削工藝效率提高15倍左右,油缸使用壽命提高2~3倍。
The rolling process is about 15 times more efficient than the grinding process, and the service life of the oil cylinder is increased by 2-3 times.
傳感器應(yīng)用:滾壓復(fù)合機(jī)可能配備多種傳感器,如位移傳感器、速度傳感器、加速度傳感器等,用于測量和監(jiān)測機(jī)器的參數(shù),為機(jī)器的精確控制和優(yōu)化提供數(shù)據(jù)支持。
Sensor application: The rolling compound machine may be equipped with various sensors, such as displacement sensors, velocity sensors, acceleration sensors, etc., to measure and monitor the parameters of the machine, providing data support for precise control and optimization of the machine.
滾壓成型工藝:滾壓成型工藝具有生產(chǎn)效率高、節(jié)約材料、增加產(chǎn)品強(qiáng)度等優(yōu)點(diǎn),適用于大批量生產(chǎn),特別是在汽車、自行車等工業(yè)部門中應(yīng)用廣泛。
Rolling forming process: Rolling forming process has the advantages of high production efficiency, material saving, and increased product strength, and is suitable for large-scale production, especially widely used in industrial sectors such as automobiles and bicycles.
設(shè)備性能:主要元器件采用進(jìn)口配件,性能可靠,整機(jī)噴塑,美觀耐用。
Equipment performance: The main components are made of imported accessories, which are reliable in performance. The whole machine is spray painted, beautiful and durable.
綜上所述,滾壓復(fù)合機(jī)是一種高效的材料加工設(shè)備,通過精確控制和優(yōu)化,能夠提高材料的性能和使用壽命,廣泛應(yīng)用于多個(gè)工業(yè)領(lǐng)域。
In summary, the rolling composite machine is an efficient material processing equipment that can improve the performance and service life of materials through precise control and optimization, and is widely used in multiple industrial fields.
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